JOB HAZARD ANALYSIS OF PIPE LAYING AND LIFTING

JOB HAZARD ANALYSIS OF PIPE LAYING AND LIFTING

Risk Assessment For Pipe Laying And Lift Work | Safe Work Method for Pipe Laying and Lifting | Lifting Plan |Hot Work

CLIENT
CONSULTANT
SUB-CONTRACTOR
JHA OF PIPE LAYING AND LIFTING
Rev	Date	JHA No	Drawn Up By	Checked By	Approved By
JHA for Pipe Laying and Lifting

JOB HAZARDS ANALYSIS
#	STEP	IDENTIFIED HAZARDS	CONTROL MEASURES

STEP 1 - Loading unloading & Erection of pipe & material by use of the crane

IDENTIFIED HAZARDS 1 Failure of Equipment & tools 2.Property Damage. Suspended load.  3. Fall, slip, Trip.4.Incompetent Operator 5.Personnel Injury. 6. Striking from other equipment, property. 7.Lack of Communication. 8.Unauthorized Access 9.Injury to pedestrian 10.Bad Weather conditions 11. Objects (tools, materials) drop 12. Uneven surface 13. Toppling 14.Overload 15.Improper slinging 16.Lifting Gear/ equipment failure 17.Fall of materials

CONTROL MEASURES > Re-check the crane with the checklist. > Lifting plan shall be made in consultation with site engineers/project manager & safety personal. > Ensure all loads are within the capacity of the crane performing the lifts > CG of lifted load shall be maintained during shifting of material > Equipment shall be allowed to work on leveled & consolidated surface. > Ensure & Verify the correct crane which is suitable for the task. > Ensure the crane is located  & outriggers are on firm & stable ground > Outriggers shall be fully extended while using tire mounted crane. > Pre Task briefing (Toolbox talk) to all involved employees. > All loads shall be tagged lined during lifting. > Don’t Cross or walk under the suspended load. > Ensure Work area demarcated for Authorized personnel only & signs posted for crane operations. > Ensure proper housekeeping of the work area. > Loading and unloading of materials should occur at designated dispatch and receivable points > Crane operators shall have proper ROP driving license &  third party training. > Ensure operator are well trained in the task and  appoint banks’ men along with the equipment operation > Ensure the Mobile Equipment, lifting Gears are the third party certified. > Decide on the method of transport and unloading. > Always wear proper PPE’s. > Pre-plan the work, where to Unload, traveling path free from obstruction > The capacity of the crane shall be decided by a radius vs load system which has mentioned in the load chart. > Keep visual contact with rigger (pick up & landing points) at all times. > Once pick/ lift occurs, sound air horn prior to swing Ensure barricade & signboard fix in the work area > Barricade the area and provide  signboard  > Do not lift any loads during wind speed exceeds 10 M/sec > Stop the lifting Activities during adverse weather conditions. > Ensure all the fasteners are properly secured inbox > Ensure that the hand tools are tagged properly. > Ensure barricade & signboard fix in the work area. > Ensure no one is working below the area. > Ensure the ground surface shall be leveled and firmed. > Ensure no movement in tires while the boom is extended. > Pre-check the crane with the checklist. > Ensure all loads are within the capacity of the crane performing the lifts > Ensure tag lines shall be used unless their use creates an unsafe condition. > Pre-plan the work, where to position, swing path free from obstruction Ensure all the riggers are the third party trained for the task. > Ensure that all Mobile Equipment’s, lifting gears are the third party certified, color-coded as per Site Specification No overload / beyond the capacity of equipment’s material shall be lifted > While shifting pipes in the excavated trench at that time nobody can be allowed to stay in the excavated trench.

STEP 2 - Emergency at the work location

IDENTIFIED HAZARDS > Lack of awareness in case of emergency > Personal injury > Fire possibility

CONTROL MEASURES > Employees must be aware of what to do in case of an emergency. > All incidents immediately shall be reported to the Site > > Engineer / Supervisor/ HSE Officer / Project Manager. > Report to the nearest Assembly point in case any emergency > Immediately call the emergency contact number. > Emergency contact numbers shall be displayed near the work area

STEP 3 - Vehicle & Equipment movement, Driving & Transportation inside the plant.

IDENTIFIED HAZARDS > Fire in equipment during operations Brake failure > Vehicle / equipment accident > Personal injury/ death > Property damage > Vehicle rollover, > Splashing of hot water on the driver, > Burn injury > Overspeeding > worn out or nonidentical tires > Bursting of tires > Drugs & medicine Weather condition

CONTROL MEASURES > Operate by ROP licensed operator only > Check the vehicle and ensure its fitness > Check tire pressure, brake, speedometer, and fitness of vehicle and stay within the speed limit. > Enquire the driver health in good condition > Place fire extinguishers in vehicles/equipment > Use spark arrestors to avoid fire. > Obey all traffic rules, signs, and markings. > Take adequate rests and always follow defensive driving technique, do not use GSM while driving > Always be alert to face third party mistakes. > Never drive without being authorized to do so. > Ensure the driver and passenger wear seat belts. > Avoid running the engine continuously > Use hand gloves when touching to the engine > Vehicles/machines maintenance on a regular basis > Never overload the vehicle & cover with green nets. > Check batteries and its condition. > During an alarm, stop the engine, leave the car in a safe condition, and evacuate to the nearest assembly point. > Check the weather forecast before starting the work. > Driver/operator shall check for anybody resting underneath prior to starting the vehicle/plant > Provide a bank man to guide plant or heavy equipment operations.

STEP 4 - Manual handling of materials

IDENTIFIED HAZARDS > Back pain and body injury due to poor manual handling. > Accident due to sharp-edged materials > Loss of control, slip/trip

CONTROL MEASURES > Operate by ROP licensed operator only > Check the vehicle and ensure its fitness > Check tire pressure, brake, speedometer, and fitness of vehicle and stay within the speed limit. > Enquire the driver health in good condition > Place fire extinguishers in vehicles/equipment > Use spark arrestors to avoid fire. > Obey all traffic rules, signs, and markings. > Take adequate rests and always follow defensive driving technique, do not use GSM while driving > Always be alert to face third party mistakes. > Never drive without being authorized to do so. > Ensure the driver and passenger wear seat belts. > Avoid running the engine continuously > Use hand gloves when touching to the engine > Vehicles/machines maintenance on a regular basis > Never overload the vehicle & cover with green nets. > Check batteries and its condition. > During an alarm, stop the engine, leave the car in a safe condition, and evacuate to the nearest assembly point > Check the weather forecast before starting the work. > Driver/operator shall check for anybody resting underneath prior to starting the vehicle/plant > Provide a bank man to guide plant or heavy equipment operations.

STEP 5 -Manual handling of materials

IDENTIFIED HAZARDS > Back pain and body injury due to poor manual handling. > Accident due to sharp-edged materials > Loss of control, slip/trip

CONTROL MEASURES > All persons must be trained for safe Manual handling. > Proper PPE shall be used while handling any kind of material. > Know the weight of all lifting material prior to lifting >Before carrying heavy wooden/steel material make sure that the root is clear. > Plan your lift & protect the back. > Don’t carry more weight than they can carry safely. > Training on proper posture for manual lifting shall be imparted to all labors > Impart training on proper lifting procedures. > Avoid manual handling of heavy material. > Follow the PTW procedure strictly > All persons to be made aware of danger through Toolbox talk. > Intermediate break for the workforce.

STEP 6 -Simultaneous activities

IDENTIFIED HAZARDS > Hazard unaware  > Use of improper tools/equipment > Manual Handling hazards. > Slips/Trips/Falls injuries

CONTROL MEASURES > Proper communication should be maintained by both party > Trained personnel. > Maintained sufficient distance from other working crews/personnel > Maintain good housekeeping.

STEP 7 -Working near to the live facilities

IDENTIFIED HAZARDS > Slips, Trips, Falls > Skin burn from hot surface etc. > Electric shock caused by faulty electrical equipment, Cables, etc. > Cuts and pricks by sharp tools and sharp edges. > Fire and explosions. > Release of flammable gases > Acute/Chronic poisoning due to chemicals. > Chemical burns, Irritation. > Mechanical hazards. > Damage to eyes by splashes of irritating or corrosive materials/ liquids. > Excessive noise levels. > Exposure to low or high temperature. > Musculoskeletal Injuries.

CONTROL MEASURES > Use adequate PPEs. > Check electrical equipment by a competent person. > Verify that all-electric cables are properly insulated. > Use cut-resistant gloves and Isolation of sharp edges. > TBT and continuous supervision. > Wear a respirator or chemical mask, when exposed to harmful dust, vapors, or gases. > Isolate rotating parts. > Suitable fire extinguishers. > Workers should undergo periodic examinations to reveal early possible chronic effects or allergies. > Use mechanical aids to assist in lifting. > Use earplug or earmuff. > Use safe lifting and moving techniques. > Proper isolation and signage are in a hazardous area. > All isolation work shall be carried out under the permit to work system.

STEP 8 -Completion of activity, waste management

IDENTIFIED HAZARDS > Environmental waste. > Improper housekeeping > Improper waste segregation > Fir

CONTROL MEASURES > Unwanted Cartridges should be removed from the site. > Proper waste segregation and Timely disposal to be followed. > Adequate fire extinguisher at the site.

STEP 9 -Using of Hand & Power Tools

IDENTIFIED HAZARDS > Electric shock Electrocution. > Hand/ finger injury > Cutting / Trapping  Laceration/ > Amputation > Due to Impact Fracture/ Amputation > Struck by - Sprain/Strain > Fracture or Amputation > Entanglement  - amputation > Pulled by  - fracture

CONTROL MEASURES > Electrical equipment must be checked by a competent electrician and color-coded Welding machine, cable & holder shall be inspected & in good condition. > The only trained person shall use the tools. > Electrical equipment must be checked by competent electrician and color-coded. > Check visually before usage. > Pre task briefing shall be provided prior to start the work. > Ensure specific personal protective equipment > Ensure the power tools are double insulated. > Ensure the workmen's physical fitness for the task. > Ensure the tools selected are fit for use and suitable for the task. > Competent workmen shall be engaged in the task

STEP 10 -Radiography of pipe Joint

IDENTIFIED HAZARDS > Exposure to Radiation > Injury / Illness / Skin irritation

CONTROL MEASURES > Unauthorized persons are not present in the radiography area. > The area shall be barricaded and signage to be posted to identify workplace hazards. > All radiography activities shall be carried out in compliance with radiation safety requirements. > Strictly and consistently follow the permit to work procedure prior to starting RT work. > Conduct a Toolbox meeting prior to starting RT work and brief the concerned the potential hazard and precautionary measure. > Ensure vehicles carrying radioactive sources should not be parked in crowded areas where other personnel exposed. > Ensure RT by the competent person only. > Ensure mandatory PPE’s.

STEP 11 -Working in high Temperature / under direct sunlight

IDENTIFIED HAZARDS 1 Headache 2 Loss of concentration 3 Dehydration 4 collapse of the persons due to heat stress 5 Heatstroke 6 Sunburns 7 Tiredness 8 No Sweating 9 Red or flushed, hot dry skin 10 Rapid pulses 11 Blurred vision 12 Dizziness or fainting 13 Difficulty breathing 14 Unusual behavior

CONTROL MEASURES > Provide rest shelters > Heat stress precautionary measures and symptoms of heat stress will be highlighted to all employees in the daily toolbox talks in the summertime. > All employees will be encouraged to drink sufficient water at frequent interval to compensate the dehydrate > Drinking water will be provided in the site always > Drink cool water & avoid drinking cold drinks and alcohol. > Provide cotton coveralls > Provision of frequent rest intervals > All workers will be advised to take a short break if feeling fatigued > Heat exhausted person will be immediately attended the first aider and will be referred to the hospital if required.  > Qualified first aiders among workers with first aid box > Provision of ambulance/ stand by vehicle. > Direct sunlight works will be suspended during the high temperature and humid. > Heat stress monitoring and work crew to know limits for working if working inside confined space. > Prohibited from resting under vehicle/plant.

SIGNING SHEET				Date :
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